Hi Chris,
I haven't faced that particular issue, but I figured I'd chime in with a suggestion.
On one hand, this sounds like something to be reported to BP for a fix, but on the other hand you probably need a solution now. So, as a stop-gap solution could you delay attaching to the app so that BP doesn't hang?
If the issue only happens when the application is launched, maybe you could update your code to instead use the Start Process action so that Blue Prism doesn't attempt to attach right away. And then have an (unfortunately) arbitrary wait/sleep of 10 seconds or whatever it takes (during which the app will succeed or fail on its own) and then use a nav stage to attach to the application using window title or whatever.
Just an idea to try.
Respectfully,
Dave
Dave Morris, 3Ci at Southern Company